STEP 7 TO 30
SEWING IT TOGETHER
The hand cut materials, 15 separate pieces sewn together by talented artisans. From topstitching the brim, making the crown (seven steps alone!), to attaching the sweatband and inserting the brim wire; each step is meticulously followed – with 23 different sets of hands involved.
STEP 31 TO 41
The finishing touches are added: wind cords & crown foam. Only once every loose thread has been snipped and the hats steamed are they ready to leave the factory.