STEP 7 TO 30
SEWING IT TOGETHER
It all starts with the fabric. After unravelling and spreading out yards of fabric, the cutting begins. Brim, binding and the crown are cut in small batches to ensure consistency. For the mesh style hats, the mesh is attached to the crown.
STEP 31 TO 41
The finishing touches are added: windcords crown foam, owner’s manual. Only once every loose thread has been snipped and the Hats steamed are they ready to leave the factory.